Ace Oils a leading manufacturers of process equipments now present Bakery Shortening Plant for processing bakery shortening. The plant will be capable of producing upto 1,000 kgs/hour when cooling from an inlet temperature of 450C to 230/250C suitable for semi-liquid filling into cans.
The capacity is dependent upon product formulations and inlet temperature of the product to be processed.
THE PLANT CONSISTS OF THE FOLLOWING
- Essessprocessor-Heat Transfer Cylinder Assembly.
- Crystal Distribution Cum Stabilizer.
- Triplex Plunger Reciprocating Pump
- Nitrogen Gas Purging System
- Interconnecting Product Pipeline.
- Control Panel
ESSESSPROCESSOR
Two numbers of interconnected Essessprocessor consisting of a single horizontal heat transfer cylinder assembly mounted on an open frame. The cylinder is jacketed and lagged for use with glycol solution. The removable heat transfer cylinder will be internally hard chrome plated. The Essessprocessor shaft is concentrically mounted within the cylinder and has four diametrically opposed rows of floating type scraper blades and is driven by suitable motor hose proof to IP55 standard via belts and pulleys suitably guarded.
All the product contact parts are made of stainless steel AISI 304 materials. The scraping blades, seal parts and 'O' rings will be compatible with the product. The frame and external product non-contact parts are in carbon steel and finished painted with metallic paint.
Two numbers of heaters are provided for heating of the product in case of product solidification inside the product cylinder during power failure or production stoppage.
Essessprocessor chilling jacket is suitably insulated for eliminating heat loss and cladded with stainless steel sheets for maintaining utmost hygiene.
CRYSTAL DISTRIBUTION CUM STABILIZER
Horizontally mounted and sequentially connected to the two number of Essessprocessors mentioned above. The cylinder has two rows of fixed pins at 1800C with a concentric shaft carrying pins in a helical arrangement which intermesh with fixed pins while rotating, driven through a gear box and a suitable motor hose proof to IP 55.
All product contact parts are made of stainless steel AISI 304 materials. Two numbers of heaters are provided for heating of the product in case of product solidification inside the product cylinder during power failure or production stoppage.
The cylinder is suitably insulated for eliminating heat loss and cladded with stainless steel sheets for maintaining utmost hygiene.
TRIPLEX PLUNGER RECIPROCATING PUMP
Triplex model single acting reciprocating plunger pump is used for feeding the product to the system. The capacity of the pump is 1,690 liters/hour driven by a suitable motor hose proof to IP 55. All product contact parts are of stainless steel AISI 304/316 materials and the product handling compartment is suitably jacketed for hot water/steam circulation for melting the product.
NITROGEN PURGING SYSTEM
This consists of pressure regulating valve for regulating the line pressure with two numbers gauges for reading the line pressure as well as cylinder pressure. This system had flowmeter with flow regulating valve for adjusting the required amount of gas to be mixed with the products.
INTERCONNECTING PRODUCT PIPE LINE.
The interconnecting product pipeline is jacketed for heating in case of product being solidified inside the pipeline. Further each section of the product pipeline is interconnected suitably for continuous heating of the entire length of the product pipeline.
CONTROL PANEL
This control panel not only enables smooth and trouble free handling of the product but also ensures safe operation of the plant. The unique design features of the control panel prevents mishandling of the plant thereby avoiding costly damages.
The unit does not start unless temperature of the product at certain specified locations is below the specified limit. At the same time the unit does not stop even the temperature at the specific locations goes below the specified temperature during the operation of the unit. This safety factor avoids damage to the equipment of the plant when the product inside the equipment’s as well as pipeline is solid in case the plant is stopped due to power failure or product change over.
The Bakery Shortening Plant enumerated above is not the only capacity limit but also we can manufacture higher production capacity plants with suitable chilling plants as may be required by the clients.
We can also procure other fabricated equipment’s like fat blenders of various capacities in both Stainless Steel And Carbon Steel as per the specific requirements.
